Composite Material Scrap Recycling Machine
Composite Scrap Recycling Grinding Machine
Low-speed, water-cooled mill for Basalt/Carbon fiber composites, FRP rebar, etc. Output adjustable from 5mm short fibers to 150 Mesh.
- Processes 10+ types of composite waste: Basalt, Carbon fiber board, FRP rebar, etc.
- Composite-protective grinding: Bladeless kneading minimizes fiber breakage
- Optional cooling system: Controls temperature, reduces resin softening risk
- Robust structure: Cast body + wear-resistant alloy parts for abrasive composites
- Dust-free operation: Fully enclosed with interface for dust extraction
Product Overview
The DAKY Composite Material Scrap Recycling Machine is engineered specifically for the mechanical recycling of various fiber-reinforced composite materials and related scraps—from small trimmings to large structural components. By combining low-speed, low-stress grinding with intelligent thermal management, the system helps preserve fiber integrity in composites while producing reusable products ranging from 5mm short fibers to fine powder (e.g., around 150 mesh / ~100 μm), suitable for applications like SMC/BMC formulations.
Core Advantages
Efficient recycling solution for diverse composites, ensuring fiber integrity and eco-friendly operation.
- Directly processes large/complex scrap: No extensive pre-shredding needed for many types. Optional pre-shredders for oversized items like carbon fiber boards.
- Protects fiber strength, adjustable output: Low-speed kneading minimizes damage to high-value fibers. Output adjustable from 5mm short fibers to 150 mesh powder.
- Effective thermal control: Optional cooling system manages heat, reducing resin degradation risk.
- Durable & low maintenance: High-hardness alloy parts designed for abrasive composites. Cast structure ensures long life.
- Continuous production ready: Designed for uninterrupted feeding/discharge, easily integrated with automation.
- Eco-friendly & dust-free: Fully enclosed chamber with dust extraction interface for clean workshop environment.
Applicable Materials & Areas
Applicable Materials
- Basalt Fiber Composites
- Ceramic Fiber Composite Mats
- Carbon Fiber Board Scraps
- Ship Hull Offcuts
- FRP Rebar
- Hollow Glass Fiber Composites
- Rock Wool Composites
- Aluminosilicate Fiber Composites
Application Areas
- SMC/BMC Formulations: Short fibers or powder as filler replacement
- Construction Materials: Concrete reinforcement, manhole covers, permeable bricks
- Thermoplastic Composites: Enhancing rigidity in extruded/molded parts
- Coatings & Adhesives: Improving film hardness and adhesion
| Model | ZFS-250 | ZFS-450 | ZFS-600 |
|---|---|---|---|
| Voltage/Freq | 380V/50Hz | 380V/50Hz | 380V/50Hz |
| Power (kw) | 15 | 75/90 | 110 |
| Capacity | 20 - 40kg/h | 300 - 500kg/h | 600 - 1000kg/h |
| Dimensions (mm) | 2000x820x1680 | 2920X1730X1900 | 3491X1980X2094 |
| Weight | 1T | 5T | 8T |
| Typical Output Fineness | 5mm fibers~150 mesh | 5mm fibers~150 mesh | 5mm fibers~150 mesh |
| Cooling Method | Liquid/Water Optional | Liquid/Water Optional | Liquid/Water Optional |
| Feedstock Type | Basalt/Aluminosilicate/Ceramic | CFRP Board / Hull Offcuts | Mixed Composite Waste |
Configuration Notes
- Voltage: 3-phase 380V/400V/415V/440V, 50Hz/60Hz (Customizable)
- Core Power: Top domestic brands, or specified brands.
- Safety: Soft start standard; optional Reversal Device.
Frequently Asked Questions
These questions help you understand the reference value and practical limits of the case study pages more accurately.
The composite grinding machine is designed for broader material compatibility. If the material type is highly specific and the process target is clear, dedicated models may be more targeted.
It can process basalt fiber composites, carbon fiber plates, FRP rebar, boat hull offcuts, mineral wool and selected mixed composite waste. Final suitability should still be reviewed according to size, toughness and output goals.
It can support outputs ranging from short-fiber-level material to powder-level material for filler replacement, building-material reinforcement and thermoplastic composite applications.
Yes. For mixed composite waste projects, DAKY can recommend more suitable standalone or full-line configurations based on material composition, capacity target and downstream application.
Manufacturing Quality & Service Support
5.1 Lean Manufacturing: Built for Durability
Full Process Traceability
Core components are assigned unique IDs, traceable to original material batches, ensuring consistent quality from the source.
Precision Machining
Key parts are manufactured on CNC machining centers with laser welding, ensuring high precision and long-term durability.
Built by Senior Engineers
Core production processes are led by technicians with 15+ years of experience, strictly adhering to engineering standards.
5.2 Full Lifecycle Service
Need Technical Support?
Our engineering team is ready to assist you with any questions about installation, commissioning, and maintenance.
Contact Support