Helical Pre-Plasticizing Machine
Helical Pre-plasticizing Machine
Integrates crushing, pulverizing, pre-plasticizing granulation. Converts solid waste into semi-plasticized granules with over 60% volume reduction.
- Integrated Function: Crushing + Pulverizing + Pre-plasticizing, One machine replaces many
- Volume Reduction: Granule volume reduced by 60%+, saving storage and transport
- Solves Pain Points: Dense granules directly feed into downstream equipment
- Eco-friendly: Noise ≤85dB, clean production
- Anti-entanglement: Reverse emergency + spiral structure, no jamming
- Easy Operation: One-button start, single-person operation
Product Overview
DAKY Helical Pre-plasticizing Machine is an innovative pre-plasticizing equipment integrating crushing, pulverizing, and pre-plasticizing granulation. It converts various solid wastes into semi-plasticized granular recycled materials without multiple machines. Addressing the "light, loose, difficult to feed" problem of textile and plastic wastes, the pre-plasticized granules have significantly higher density and can directly enter downstream pelletizing equipment smoothly. Meanwhile, the granule volume is reduced by over 60% compared to raw materials, greatly saving storage and transportation costs. It is an efficient production equipment for packaging, textile, and recycling industries.
Core Technical Advantages
5 core advantages, visible cost reduction and efficiency improvement.
- Integrated Function, Save Cost & Space: Replaces 3 traditional machines, purchase cost reduced by 50%, occupies only 8㎡.
- Controllable Output, Diverse Needs: Semi-plasticized granule output with adjustable specifications. Dense granules solve the feeding problem of light and loose materials.
- Volume Reduction, Lower Logistics Cost: Granule volume reduced by over 60%, significantly saving storage and transportation costs.
- Eco-friendly: Operation noise ≤85dB, meeting environmental standards for a clean workshop.
- Anti-entanglement, Smooth Feeding: Equipped with reverse emergency device + spiral anti-entanglement structure, suitable for flexible materials like fabrics and filaments.
- Easy Operation, Low Labor Cost: One-button start, no professional technicians needed, single-person operation.
Applicable Materials & Areas
Applicable Materials
- Textile Waste: Old clothes, polyester cloth, nylon cloth, non-woven fabric, woven bags.
- Plastic Waste: PP/PE film, aluminum-plastic film, strapping bands, agricultural film, foam, mineral water bottles.
- Foam Waste: EVA foam, sponge, polymer foam materials.
- Other Soft Waste: Chemical fiber, tape, hose, scraps.
Application Areas
- Industries: Textile mills, packaging plants, electronics factories, building material plants, recycling stations.
- Core Value: Solves difficult feeding of light materials, achieves volume reduction and semi-plasticizing pre-treatment.
| Model | Power (kW) | Spindle Speed (r/min) | Moving Knife Diameter (mm) | Capacity (kg/h) |
|---|---|---|---|---|
| YS-300 | 45/55 | 66 | 300 | 150-300 |
| YS-400 | 90/110 | 66 | 400 | 300-600 |
| YS-500 | 132/160 | 66 | 500 | 600-1000 |
| YS-600 | 200 | 66 | 600 | 1000-2000 |
| YS-800 | 250/315 | 56 | 800 | 2000-3500 |
Configuration Notes
- Certification: CE Certified.
Frequently Asked Questions
These questions help you understand the reference value and practical limits of the case study pages more accurately.
It mainly helps solve feeding difficulty, large material volume and poor handling of loose waste while converting suitable waste into a semi-plasticized form for easier reuse.
It is commonly used for textile waste, plastics, EVA, chemical fiber waste and selected foam-like materials. Final compatibility should still be confirmed through material testing.
Semi-plasticized material is usually easier to convey, store and feed into downstream reuse or pelletizing processes.
Yes. It can be connected with crushing, screening or pelletizing equipment as a volume-reduction and pre-treatment step in a larger process line.
Manufacturing Quality & Service Support
5.1 Lean Manufacturing: Built for Durability
Full Process Traceability
Core components are assigned unique IDs, traceable to original material batches, ensuring consistent quality from the source.
Precision Machining
Key parts are manufactured on CNC machining centers with laser welding, ensuring high precision and long-term durability.
Built by Senior Engineers
Core production processes are led by technicians with 15+ years of experience, strictly adhering to engineering standards.
5.2 Full Lifecycle Service
Need Technical Support?
Our engineering team is ready to assist you with any questions about installation, commissioning, and maintenance.
Contact Support